Advanced Pull Manufacturing with Heijunka

Level Multiple levels Duration 2 days

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An ideal Lean manufacturing facility operates to the beat of customer demand and holds just enough inventory to keep production going. Material is “pulled” in to replenish actual usage rather than purchased based on a minimum order quantity (MOQ). Production processes are linked and operate according to “takt time”. Scheduling is based on actual demand instead of on forecast.

How will I benefit?

Upon completion of this programme, participants are able to understand:

How an end-to-end pull system operates
The use of load-levelling and a load-levelling board to effectively replace traditional production scheduling for a constant demand high-mix condition
How a batch box can be used to signal production
The use of FIFO lanes for production processes

HRD Corp.jpg

This training course is HRD Corp claimable programme.

This programme aims to help participants understand :
- The workings of an end-to-end pull system
- The concept of load-levelling
- Use of a signaling system to replenish material consumed at production stations and keep material flowing through the production processes
- The use of batch box and load-levelling box ie.heijunka.
This programme is suitable for Managers, Executives and Supervisors from manufacturing facilities, which have to meet high mix customer demand.
To qualify for the HRD Corp Claimable Course, your company must be registered with HRD Corp and comply with the grant requirements. We suggest consulting with your Human Resources team to confirm your eligibility and understand the application process. Once we receive your booking, our team will provide you with the necessary documents and further details to support your HRD Corp grant application.
On completion, you will be awarded an internationally recognized BSI Training Academy certificate.

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