Moving on from operational to organizational transformation requires greater competencies. This requires change leaders, which we call Lean Masters.
This training will equip participants with comprehensive understanding of Lean initiatives. Participants would be able to confidently address Lean issues and opportunities at the corporate and operational levels. In addition, participants would be able to make recommendations to top management on the direction and vision of the Lean initiatives.
How will I benefit?
Upon completion of the progrmme, participants would be able to:
- Lead and manage Lean improvement projects
- Perform in-depth training on Lean principles and techniques
- Apply relevant Lean principle and techniques to eliminate wasteful practices
- Establish key performance metrics to monitor progress and results attained
- Guide and support Lean experts on identifying and managing opportunities
- Initiate and sustain Lean transformation for the organisation
Who should attend?
Senior Managers, Managers, Engineers, operational professionals and personnel responsible for operational capacities, flexibility and responsiveness to meet demand.
What will I learn?
Flight 1 – 5 days
- Introduction to the Lean Master Program
- An Introduction to Lean Manufacturing
- Value Stream Improvement
- Understanding 5S Principles (this is a compulsory e-Learning module to be completed by the participant in his/her own time within 30 days of course confirmation)
- Work Engineering for Smooth Flow Manufacturing
- Lean Project Management
- Back At Work Tasks Discussion 1
- Flight 1 Lean Knowledge Assesment (Quiz)
Flight 2 – 5 days
- Review Back At Work Tasks 1
- Training Within Industry: The Foundations of Lean
- Quick Changeover for Operational Flexibility and Responsiveness
- Total Productive Maintenance : Key to Production Effectiveness
- Zero Defect through Poka Yoke
- Back At Work Tasks Discussion 2
- Flight 2 Lean Knowledge Assessment (Quiz and Value Stream Mapping & Analysis)
Flight 3 – 5 days
- Review Back At Work Tasks 2
- Creating Pull Production with Kanban System
- Heijunka : Level Loading Demand for Steady Flow
- Lean Warehousing
- Lean Supply Chain : Managing Material Flow
- Back At Work Tasks Discussion 3
- Flight 3 Lean Knowledge Assessment (Quiz and QCD analysis)
What's included?
Lean Master Completion Requirements
To be awarded with the Lean Master Training Certificate (Certificate of Attendance), the Participant shall complete the Lean Master classroom training with a minimum attendance of 80% per phase.
In addition to the above attendance requirement, to be awarded with the Certified Lean Master Certificate (Certificate of Successful Completion), the Candidate shall need to pass the exams at the end of each training phase with a minimum rating of 70% and to demonstrate the ability in applying the Lean methodology through:
- Completion of 1 (one) Lean project;
- Completion of final report of the said project and reviewed by BSI’s panel of assessors;
- Project savings/ benefits of Php 500,000 annualised was achieved, validated, and endorsed by the Finance/ Senior Management of the Candidate’s organisation, as real gains; and
- Each Lean Master Candidate shall be given a validity of 8 to 12 months from last day of classroom training, to complete the Lean project.
Project Review Requirements
All projects shall be submitted within 8 to 12 months after the last day of classroom training.
The final report of project shall be in Word format converted to a .pdf format; and a Powerpoint format converted to a .pdf format and reviewed by BSI’s panel of assessors. The Powerpoint file simplifies the Participant’s project reporting at his/her organisation’s workplace because this pulls from the Word format’s numerous, detailed progress reports, and extensive background analyses.
This condenses and visually communicates to his/her project proponents using graphs, charts, and succinct bullet points. Both reports converted in .pdf format shall be submitted to BSI for review and approval.
A Candidate is disqualified to be certified if the project is submitted beyond the due date. However, an overdue project is subject for justification and BSI approval. Once approved, Candidates shall sit in and pay the corresponding fee of a BSI Lean Master Public Training class they need a review on (a minimum of one day) or a project review fee of Php 5,000 shall be required from the Candidates.
Recertification Requirements
- BSI requires Certified Professionals to recertify once every three (3) years to ensure that the same level of knowledge and skills are demonstrated and maintained.
- Certified Professionals must submit a completed project at the end of the 3-year recertification period.
- Projects shall have the same requirements and fees as stated in this Policy.
- There is a 6-month grace period after the recertification date. If one does not recertify within this grace period – the certification will expire/decertify and he/she needs to re-sit in all the exams required in his/her certification in addition to the project he/she has to submit.
